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Composite Mechanic Career Guide

What is a composite mechanic?

A composite mechanic is someone who works with special materials to build and fix things in industries like aviation, cars, and construction. These materials, called composites, are made by mixing two or more different materials together to get the best features of each. Imagine combining the strength of one material with the lightness of another to create something super strong but still light.

Duties and responsibilities

  • Build, keep up, and fix things made from composite materials
  • Use tools and machines to shape these materials
  • Make sure everything is strong and safe to use

Work environment

Composite mechanics usually work in workshops or factories. These places can be noisy and busy, and they sometimes have to handle materials that could be risky, so wearing safety gear is a must. They work with other mechanics and engineers as a team and do a lot of standing, bending, and lifting.

Typical work hours

Most composite mechanics work regular full-time hours, but they might also work nights or weekends if needed, especially in jobs where things need to run all the time, like at airports or car factories. Sometimes, they might work extra hours to meet deadlines or handle emergencies.


How to become a composite mechanic

Want to build and fix cool stuff like cars and planes? Becoming a composite mechanic might be the perfect job for you! Here’s how you can get started:

Step 1: Finish high school

First things first, you need to finish high school or get a GED. This is your ticket into the world of composite mechanics. Pay extra attention to classes like math, physics, and anything that involves building or fixing things, like auto repair.

Step 2: Go for a technical degree

Next up, consider going for a technical degree. This isn’t always needed, but it sure helps. Look for programs in things like mechanical engineering or anything that teaches you about how cars or machines work. This will give you a head start in knowing how to handle the fancy materials you’ll work with.

Step 3: Start working

Now, it’s time to get your hands dirty. Find a job where you can work with composite materials. This might be at a car shop, an airplane hangar, or a manufacturing company. You’ll start with the basics, like checking materials to make sure they’re good to use and keeping everything safe.

Step 4: Get certified

While working, you might want to get a certification, like the Certified Composites Technician from the American Composites Manufacturers Association. This isn’t a must, but it’s a big plus and can help you earn more money and get better jobs.

Step 5: Land a job

With education, experience, and maybe a certification in hand, you’re ready to apply for jobs as a composite mechanic. Make sure your resume shines with all the cool things you’ve learned and done.

Step 6: Keep learning

Got the job? Awesome, but don’t stop there! Keep learning new things. The world of composite materials keeps changing, and staying up-to-date will help you climb the ladder to more exciting and better-paying jobs.


How much do composite mechanics make?

A composite mechanic’s income is influenced by several factors, like their level of experience, geography, industry, and company size. Entry-level positions often require a high school diploma or equivalent, but those with advanced training, certifications, or an associate degree in a related field could command higher salaries.

Highest paying industries

  • Engineering Services: $64,130
  • Scheduled Air Transportation: $62,540
  • Scientific Research and Development Services: $61,780
  • Federal Government: $59,320
  • Aerospace Product and Parts Manufacturing: $58,540

Highest paying states

  • California: $60,890
  • Washington: $59,780
  • Alaska: $57,960
  • Nevada: $56,980
  • Hawaii: $55,540

Browse composite mechanic salary data by market


Types of composite mechanics

Composite mechanics are like the superheroes of building and fixing stuff, and they have different specializations depending on where they work. Here’s a quick look at some cool types of composite mechanics:

Composite repair mechanic

These are the fix-it pros. Composite repair mechanics are all about making things as good as new when they get damaged. They know all about different materials and how to fix them up perfectly, whether it’s a sports car bumper or a piece of an airplane.

Aerospace composite mechanic

Want to work on rockets and airplanes? Aerospace composite mechanics specialize in everything that flies. They build and fix parts made from super advanced materials, making sure everything is safe and ready for the sky or space.

Automotive composite mechanic

These mechanics work with cars, focusing on making them faster, safer, and cooler looking. They use special materials to help cars perform better, from how fast they can go to how sharp they can turn.

Composite fabrication mechanic

If you love making things from scratch, this could be your dream job. Composite fabrication mechanics work closely with designers to create new materials for all kinds of products, from bikes to wind turbines. They need a sharp eye for detail and a knack for making strong, lightweight materials.

Marine composite mechanic

These mechanics help build and maintain boats and ships. They work with materials that need to be tough enough to handle deep water pressure but light enough to float. Whether it’s working on a giant cruise ship or a speedy jet ski, marine composite mechanics play a key role in the world of water transport.


Top skills for composite mechanics

Becoming a great composite mechanic means mastering some key skills. Here’s what you need to know:

Reading complex diagrams

Imagine trying to build a complex LEGO set without the instructions—that’s why being able to understand detailed engineering diagrams is super important. These diagrams are like secret maps that show you how to put things together or fix them. Getting it right means everything works safely and correctly.

Hands-on skills

If you love getting your hands dirty and making things work, this is for you. Composite mechanics use all sorts of tools, from screwdrivers to big machines, to build and fix stuff. Being good with tools is like having a superpower in this job.

Attention to detail

Noticing the little things can make a big difference. Whether it’s spotting a tiny crack that could cause a problem later or making sure everything fits perfectly, paying attention to the smallest details is a must. Think of it like finding the hidden clues in a video game that help you win.

Problem solving

Things don’t always go as planned, and that’s where being a problem solver comes in. These mechanics often have to figure out what’s wrong and then come up with a smart way to fix it. It’s like solving puzzles on the fly, and it’s a skill that makes you really good at your job.

Safety first

Working with tools and materials can be risky, so knowing and following safety rules is critical. It’s not just about keeping yourself safe; it’s about making sure everyone around you is safe too. Plus, it helps ensure that everything you work on is up to the highest standards.


Composite mechanic career path

Composite mechanics can go a lot of places with their skills. Here’s how you can move up and maybe even lead the pack one day:

Become a team leader or supervisor

A natural first step up is to become the boss of a team. As a leader, you make sure everyone works well together and that everything gets done right and on time. It’s a big responsibility, but it’s also really rewarding to help your team succeed.

Specialize in something cool

If you love planes or cars, you can specialize in making and fixing composites just for those industries. This might mean going back to school or getting special certifications, but it can lead to better pay and really exciting projects, like working on new aircraft designs or race cars.

Teach others your skills

After you’ve been in the game for a while, you might decide to teach what you know. This could be in a school or maybe even at a company, training new workers. It’s a great way to pass on your knowledge and help others start their careers.

Move into quality control or management

If you’re really good at spotting details and making sure everything is top-notch, a job in quality control might be up your alley. Or, if you’re great at seeing the big picture and managing lots of moving parts, you could aim for a manager role, like being in charge of a whole plant or the operations at a company.


Composite mechanics are in for an exciting future! Here’s what’s happening in their world and what it means for jobs:

  • Growing demand across industries: More and more industries are using special materials called composites because they are light and strong. This means there’s a big need for skilled people who know how to work with these materials, fix them, and make new stuff with them.
  • New tech and materials: The world of composites is getting a tech upgrade with things like nanotechnology (super tiny tech) and multi-material systems (mixing different materials together). This tech makes materials that are not only lightweight and durable but also can last a really long time.
  • Going green: There’s also a big push to make things in a way that’s better for our planet, using materials that can be recycled or come from natural sources (like plants). For mechanics who care about the environment, this is great news because it means working in a way that helps the Earth.

Employment projections

While the overall number of jobs for composite mechanics is growing at an average pace, some areas are booming. For example, jobs in the aircraft and aerospace sectors are expected to grow quicker because these fields are using more and more composites instead of metals like aluminum. Mechanics who keep up with all these new materials and technologies will find a lot of opportunities.


Composite mechanic career tips

Master your tools

Knowing your way around tools like grinders, cutters, and ovens is a must. More than just using them, understanding how they work helps you solve problems faster and do your job better.

Stay updated on the latest materials and tech

Composite materials are always changing, so keep up with the latest developments. Knowing about new materials and how to use new tech will keep you ahead of the game.

Embrace continuous learning

The world of composites doesn’t stand still, and neither should you. Keep your skills sharp with:

  • Training programs for the newest equipment and techniques
  • Webinars and conferences about the latest in composites
  • Reading trade magazines and subscribing to newsletters that keep you informed

Obtain relevant certifications

Earning certifications like the Certified Composites Technician (CCT) or Aircraft Composite Repair can really boost your resume. These show you know your stuff and make you more attractive to employers.

Network, network, network

Connecting with other professionals can lead to new job opportunities and valuable insights. Consider joining groups like the American Composites Manufacturers Association (ACMA) or the Society for the Advancement of Material and Process Engineering (SAMPE).

Always follow safety rules

Working with composites can be risky, so always stick to safety protocols. Staying safe on the job is critical, and keeping up with safety training ensures you know the latest rules and tips.


Where the composite mechanic jobs are

Top employers

  • Lockheed Martin
  • Northrop Grumman
  • GE Aviation
  • Textron
  • Boeing

Top states

  • California
  • Florida
  • Washington
  • Texas
  • Arizona

Top job sites

  • zengig
  • Indeed
  • Aeroindustryjobs
  • LinkedIn
  • Avjobs

FAQs

What skills are required to be successful as a composite mechanic?

They should possess strong technical skills for handling and repairing composite materials. A good understanding of mechanical systems, machinery operation, and craftsmanship is essential. Some familiarity with CAD programs is also helpful for interpreting design specifications. Fine motor skills and attention to detail are required for precise work, and strong problem-solving skills enable efficient troubleshooting.

What kind of training or education is commonly associated with composite mechanics?

Many employers require a high school diploma or equivalent as a minimum educational requirement, though some may prefer candidates with an associate’s degree in a related field. In terms of training, vocational training and apprenticeship programs offer valuable hands-on learning opportunities. Also, some employers might require certification, such as the Certified Composite Technician credential offered by the American Composites Manufacturers Association.

What does a typical day look like for a composite mechanic?

A typical day often involves reading and interpreting mechanical drawings, schematics, or instructions to construct or repair composite structures properly. They may spend much of their day operating machinery to shape and alter composite components. Regular inspection and testing of the created or repaired mechanisms for quality and functionality is also expected. Compliance with safety regulations and maintaining a clean workspace is another crucial part of their daily routine.

What are the physical demands and work environment for composite mechanics?

Composite mechanics often work in manufacturing or repair workshops where they may need to stand, kneel, or bend for extended periods. They frequently use tools and operate machines, which may require good physical strength and stamina. The work can be noisy and requires wearing protective equipment to prevent injuries. Depending on the employer, they may also have to work in shifts, including weekends or evenings.

What kind of tools and machinery do composite mechanics utilize regularly?

Composite mechanics work with various tools, such as drills, saws, grinders, and sanders. They may also use heat guns or autoclaves to shape and form composites. They might use micrometers, calipers, and other measuring tools for precise measurements. Mechanics also often operate machinery such as milling machines, lathes, or computer-controlled machines to produce and repair composite parts.

What sectors or industries employ composite mechanics?

Composite mechanics can be found across various industries, including aerospace, automotive, sporting goods, and renewable energy. They might work on structures such as aircraft, cars, wind turbine blades, and sports equipment like golf clubs or bicycle frames. Boat building is another significant area of employment, given the widespread use of composite materials in marine applications.

How important is safety knowledge for a composite mechanic?

Safety knowledge is vital for composite mechanics who handle potentially hazardous materials and operate machinery, requiring awareness and adherence to safety protocols. Proper usage of personal protective equipment, safe handling of chemical substances, and knowledge of emergency procedures are all important aspects of safety in this profession.

What are some common challenges a composite mechanic may face?

Composite mechanics might face challenges like executing precise measurements or maintaining high-quality control standards. Tight deadlines or production targets could add pressure to the job. They also sometimes work with limited information or must solve problems with minimal guidance. The job’s physical demands, such as heavy lifting, can also be challenging.

How does a composite mechanic contribute to the overall operation of a manufacturing plant?

In addition to producing and repairing composite structures, they maintain the efficiency and safety of manufacturing operations. By ensuring high-quality standards, these mechanics help reduce waste and rework, contributing to overall productivity. They may also collaborate closely with engineers and other professionals, providing valuable insights from the production floor.